OH&S Management

Apart from implementing the OH&S management with respect to the Plan-Do-Check-Act (PDCA) cycle, the HSE and energy committee holds an extraordinary meeting at the beginning of each year to discuss the pilot review, baseline review, performance evaluation and assessment; review system performance in the previous year, and draw up the annual targets and expected achievements. Every quarter, the HSE management review meeting will be held to follow up and review the internal and external audit results, legal compliance, OH&S performance, system document revision, and various recommendations. Through the discussion and participation of all units, we aim to make continual improvement and enhance safety. Furthermore, the industrial safety department of the plant and construction responsible units perform industrial safety patrols and checks every day and engage in mutual supervision and experience sharing with USI affiliates to further enforce OH&S.

USI-ESG-Occupational Health and Safety

OH&S Management Approach Description

In consideration of the increasing industrial safety accidents in Taiwan in recent years, IDB has progressively implemented joint supervision on large petrochemical plants and found that those implementing process safety management (PSM) have significantly better performance in industrial safety. Therefore, in addition to arranging PSM education and training for employees, labor inspection units have constantly revised OH&S laws and regulations based on PSM. They also provide guidance and advice for petrochemical plants to implement PSM to enhance the employee’s awareness of process safety in order to reduce fires, explosions, leakages, intoxication, and occupational accidents.

PSM Management Approach

PSM is implemented in main consideration of the relevant regulations at home and aboard, such as the “Process Safety Management of Highly Hazardous Chemicals” (29CFR 1910.119) announced by the US Occupational Safety & Health Administration (OSHA), the Hazardous WorkPlace Review and Inspection Regulations, and the “Regulations of Implementation Regarding Regular Process Safety Evaluation". A total of 14 categories were concluded for overall planning and review. PSM conformity was identified through compliance audit to review its ability to improve the plant’s process safety and industrial safety protection.

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety

Process Safety Management Performance

Year Item
2019 2020 2021
Total Count of Process Safety Incidents (PSIC) 0 0 0
Process Safety Total Incident Rate (PSTIR) 0 0 0
Process Safety Incident Severity Rate (PSISR) 0 0 0
Note 1: Employees are only permanent employees. The total hours worked in 2019 were 770,258 hours. The total hours worked in 2020 were 776,160 hours. The total hours worked in 2021 were 764,444 hours.
Note 2: PSTIR = The cumulative (annual) count of incidents x 200,000 /total hours worked by workers
Note 3: PSISR = The total severity score of process safety incidents x 200,000 /total hours worked by workers.

Emergency Response Mechanism

Based on in-house production activities, we have established emergency response procedures for raw materials (chemical) leakage, fire, explosions, and earthquakes. In addition, we have classified incidents into three levels and have planned different response stages. When the level of an incident rises, the stage of response also rises. The three stages of response are as follows:

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety

Underground pipeline emergency response

To improve emergency preparedness and response ability to underground pipeline occurrences, we perform emergency response assessment on high-consequence areas (HCAs) based on the analysis results. In 2021 we assessed sensitive receptors including Fengnan Road and National Freeway 1. The process covered a full-scale assessment, including the simulation of chemical spread after a pipeline leakage, people evacuation, receptor contacts, communication and coordination of external support, hoping to help improve the preparedness and efficiency of emergency response to underground pipeline accidents.

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety

Emergency response drills on toxic and concerned chemical substances

In 2021 we held the emergency response drills on toxic and concerned chemical substances, including one comprehensive response drill and two unannounced tests and drills. Additionally, we also sent personnel to receive external training for different levels of emergency response personnel to toxic and concerned chemical substances, including one for the expert level, 2 for the commander level, 8 for the technologist level, and 4 for the operator level, to improve our independent responsiveness to toxic and concerned chemical substances.

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety

OH&S Management Performance

Year Item
2019 2020 2021
Employees Contractors Employees Contractors Employees Contractors
Disabling injury frequency rate (F.R) 0.51 0 0.25 0 0 0
Disabling injury severity rate (S.R.) 1570 0 255 0 0 0
Frequency-Severity Indicator (F.S.I.) 0.89 0 0.25 0 0 0
Number and rate of recordable work-related injuries 2/0.51 0/0 1/0.25 0/0 0/0 0/0
Number and rate of high-consequence work-related injuries 0/0 0/0 1/0.25 0/0 0/0 0/0
Number and rate of fatalities as a result of work-related injury 1/0.26 0/0 0/0 0/0 0/0 0/0
Note 1: Employees are only permanent employees. The total hours worked in 2019 were 770,258 hours. The total hours worked in 2020 were 776,160 hours. The total hours worked in 2021 were 764,444 hours.
Note 2: Disabling injury frequency rate (F.R) = Injury frequency × 200,000/total hours worked (rounded down to two decimals)
Note 3: Disabling injury severity rate (S.R.) = Injury days lost x 200,000 /total hours worked (rounded down to two decimals)
Note 4: Frequency severity index (F.S.I.) = √ [(F.R×S.R.)/1000] (rounded down to two digits)
Note 5: Rate of recordable work-related injuries: Number of recordable work-related injuries (including workrelated fatalities) x 200,000/total hours worked (rounded down to two digits)
Note 6: Rate of high-consequence work-related injuries = Number of high-consequence work-related injuries (excluding fatalities) x 200,000/total hours worked.
Note 7: Rate of fatalities as a result of work-related injury = Number of fatalities as a result of work-related injury x 200,000/total hours worked.

Incident Investigation

We have established investigation procedures to record, investigate, analyze, and review incidents, covering disabling injuries, non-disabling injuries, and near misses, relating to plant production activities to prevent accidents or near misses from recurrence and thereby protect employee safety and health.

USI-ESG-Occupational Health and Safety

HSE Education and Training

Education, training, and publicity are the fundamentals for promoting HSE awareness to employees and contractors. By establishing the “Labor Safety and Health Education and Training Regulations”, we provide knowledge and skill training for different categories of employees and contractor personnel based on their actual needs. In 2021, we provided a total of 1,166 hours of HSE education and training for 3,555 person-times in 123 sessions.

Statistics on HSE Education and Training 2021
Type Hours/ person Sessions Person Total hours
New employee training 6 13 19 114
On-the-job training 3 8 156 468
Contractor Personnel 3 102 991 2,973

With respect to the legal requirements, domestic and overseas industrial safety accidents, and in-house hazard identification, we organize a series of training courses. In 2021, we organized 69 training activities with 1,576 participants for employees to value operation safety and understand professional knowledge. Through drills and training, we develop the positive attitude towards learning new skills in employees.

In addition to HSE training, at the quarterly safety meeting, each unit discusses unsafe acts and behaviors in their operations and explore industrial safety incidents occurring at home and abroad to prevent their recurrence. Through this process, employees can better understand safety knowledge and USI’s safety culture.

Healthcare

USI cares about the physical health of employees. Therefore, we arrange complete health checkups better than the legal requirements for employees every year and follow up their health condition periodically. Additionally, we combine the environmental monitoring data of statutory special operations to identify the risk of potential health hazards and arrange special health checkups for employees exposing to noise, dust, n-hexane, ionizing radiation, and 1,3-butadiene in order to capture the health condition of employees and provide a reference for employees to implement self-health management to achieve the aim of “prevention is better than cure” and create a safe workplace environment. In addition, every month we arrange labor health service physicians to provide in-house service, free medical consultation, and health and new healthcare knowledge promotion. We also develop the awareness and execution power of self-health management in employees through various thematic health talks.

Note 1: The number of employees qualified for the health checkup in 2021 totaled 455 persons (Taipei Office, Guishan R&D Division, and Kaohsiung Plant), with a checkup rate of 99.5%.
Note 2: All employees received the general health checkup, other items are additional special examinations.

GRI 403-7:2018;GRI 403-10:2018

Occupational Disease Analysis

To enforce OH&S, we take precautionary actions relevant to the physical, chemical, ergonomic, and sociopsychological health hazards according to the “Occupational Safety and Health Act". No occupational disease from employees or contracts has been reported over the years.

Year Item
2021 Statistics of Occupational Diseases
Employees Contractors
Male Female Male Female
Number of cases of recordable work-related ill health 0 0 0 0
Number and rate of fatalities as a result of work-related ill health 0/0 0/0 0/0 0/0
Note: Rate of fatalities as a result of work-related ill health = Number of fatalities as a result of work-related ill health x 200,000/hours worked.

Potential Work-Related Illnesses

Type Hazard Factor. Potential Work-Related Illnesses. Preventive and Management Measures.
Physical Noise Occupational hearing loss.
  1. Establishment of hearing protection plans.
  2. Periodic education and training.
  3. Provision of PPE.
Lonized radiation. Cataract, chronic radiation dermatitis, malignant tumors.
  1. Establishing the radiation safety SOP.
  2. Measuring environmental radiation dose before operation.
  3. Annual calibration of the radiation detector.
Work under Sunshine. Heatstroke, heat exhaustion, heat shock.
  1. Setting a shade.
  2. Installing aircon and fans indoor.
  3. Equip the control room with water fountains.
  4. Providing appropriate working clothes.
Chemical Xylene. Acute liver injury.
  1. Shortening exposure.
  2. Providing PPE.
Organic Dust Byssinosis, occupational asthma.
  1. Shortening exposure.
  2. Providing respiratory protective equipment (RPE).
Potassium dichromate Respiratory irritation, liver and kidney injury, irritant dermatitis, nasal septum perforation.
  1. Shortening exposure.
  2. Installing local air exchange.
  3. Provision of PPE.
n-Hexane Acute idiopathic polyneuropathy, respiratory irritation, contact dermatitis.
  1. Reducing use frequency.
  2. Replacing with low-hazard substances.
Ergonomic Carrying heavy objects HIVD
  1. Reducing work frequency.
  2. Replacing labor with machinery.
  3. Demonstrating correct postures.
Incorrect postures. Neck and shoulder pain.
  1. Leading health exercises.
  2. Stretch demonstration.
  3. Showing correct operation postures.
Social, physiological Overwork Cerebrovascular and cardiovascular diseases.
  1. Working hours control.
  2. High-risk group identification and regulation.
  3. Reducing bad habits (weight loss and smoke cessation).
  4. Providing correct medical channels.
Work-related stress Occupational psychiatric disorders
  1. Prohibiting workplace assaults.
  2. Announcing grievance channels and methods.
  3. Education/training for suicide prevention.
  4. Providing in-house physician consultation.
  5. Periodic care by in-house nurses.
GRI 403-6:2018

Medical Consultation and new health science knowledge

Every month, we arrange labor health service physicians to provide in-house service, including free medical consultation and health talks. To prevent employees from missing the opportunity for in-time medical attention due to busy work, by effectively analyzing the physical and mental health problems of employees through interviews, we provide appropriate referral service. We also develop the awareness and execution power of self-health management in employees through various thematic health talks. Every month, nursing staff responsible for labor health service edit new health science knowledge, measure blood pressure and provide them with health instructions for employees across the plant. Apart from correcting their medical misconceptions, they enhance the employee’s intention in self-health management.

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety
GRI 403-6:2018

Friendly Workplace: Birth Rate Enhancement

Apart from providing birth and preschooler allowances, we sign contracts with kindergartens for employees to work without worrying about their preschool children. We also establish well-lighted, well-furnished, and clean breastfeeding rooms with refrigerators, sofa, aircon, and curtains for female employees to use without worries.

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety
GRI 403-6:2018

Checkup Quality and Achievements

It is our obligation to ensure the quality of medical institutions providing the health checkup service to ensure the checkup results are effective and valid for reference. We select only checkup institutions accredited by the Occupational Safety and Health Administration (OSHA) and medics accredited by the Kaohsiung Department of Health. After the checkup, apart from explaining the results and giving health instructions and education to employees by health professionals, we enable employees to understand more about their health condition and promote health and acquire correct health care knowledge.

USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety
USI-ESG-Occupational Health and Safety

COVID-19 Control Measures

In response to the high likelihood of droplet transmission of COVID-19, we have established an epidemic control team to provide multilevel epidemic controls to prevent COVID-19 from spreading. Employees, visitors, and contractors are all requested to measure body temperature and report the contact history before plant entry. We also keep up with Taiwan CDC’s pandemic updates to provide rolling information for employees to feel safe and no worries in the workplace.

USI-ESG-Occupational Health and Safety